Are you talking about the actual data array size stored in the PV, or the size of information Appian will display in the UI before truncation? AFAIK these are two different things. And just because the information displayed in the GUI is truncated does not mean the data itself has been truncated - to determine that you'd need to call length() on the variable (in process) and look what the output is, and/or feed the PV's value into an interface and display it in a paragraph field / grid / etc (something where you're able to fully judge the size of the data contained therein), or one of another methods. Viewing the process instance "variables" value and/or the same in Process History is not necessarily a method guaranteed to show you the full contents of a data-heavy variable.